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Impact of Manufacturing Methods on the Aerodynamic Performance of the SG6043 Airfoil: An Experimental Comparison

  • Maximino Jiménez-Ceciliano
  • , Juan José Montero-Jiménez
  • , Gustavo Richmond-Navarro
  • , Williams Calderón-Muñoz
  • , Takanori Uchida
  • , José Miguel Sánchez-De-La-Hoz
  • , Miguel Fernando Montoya-Vallejo
  • Costa Rica Institute of Technology
  • Universidad de Chile
  • Kyushu University
  • Universidad de la Costa
  • Escuela Colombiana de Ingeniería Julio Garavito

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Prototyping is a fundamental tool in airfoil design and aerodynamic research, enabling rapid evaluation of geometry, manufacturing constraints, and performance through experimental testing. Among commonly used prototyping techniques, laser cutting and fused deposition modeling (FDM) are widely adopted in airfoil development. This paper presents an experimental comparison of two prototyping manufacturing methods applied to SG6043 airfoil models for small-scale wind turbines operating under low wind speed conditions. The airfoils were fabricated using laser cutting with medium-density fiberboard (MDF) and FDM with polyethylene terephthalate glycol-modified (PETG). Their aerodynamic performance was assessed in a wind tunnel, focusing on lift, drag, and lift-to-drag (L/D) ratio. Experimental results show that the FDM-manufactured airfoil outperforms the laser-cut prototype, achieving an L/D ratio approximately 20% higher. These findings highlight the influence of prototyping methods and material selection on airfoil aerodynamic performance and support the use of FDM for rapid prototyping in airfoil design and research.

Original languageEnglish
Title of host publicationProceedings of the 24th LACCEI International Multi-Conference for Engineering, Education and Technology - Engineering without Borders
Subtitle of host publicationArtificial Intelligence, Knowledge, Innovation, and Alliances for a Future from the Americas, LACCEI 2026
EditorsMaria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
PublisherLatin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)9786289661330
DOIs
StatePublished - 2026
Event24th LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2026 - Santiago, Chile
Duration: 16 Jun 2026 → 18 Jun 2026

Publication series

NameProceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
ISSN (Electronic)2414-6390

Conference

Conference24th LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2026
Country/TerritoryChile
CitySantiago
Period16/06/26 → 18/06/26

Keywords

  • Prototyping
  • Rotor
  • SG6043 Airfoil
  • Wind tunnel
  • Wind turbine

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